Mailer Boxes
Create a memorable unboxing experience.
Custom mailer boxes are used to deliver almost anything including ecommerce orders, subscription boxes, and promotional kits for every industry, from beauty to food & wine to clothing.
Why is UPrinting the best choice in custom boxes?
Our printing services let you design your own mailers—customize every detail, from choosing a custom size to executing the most intricate design. We offer:- Digital production
- Sustainably sourced materials
- Easy design tool
- Instant pricing
- Flexible production (choose rush/standard)
Fold and Flap - it’s as easy as that!
Our Roll End Tuck Front box is designed for easy and quick assembly with extra protection. It comes scored to indicate which lines are for folding. Save time (and tape!) so you can get your products out the door and in front of your customers.How to Assemble Your Mailer Box
Sustainable & Sturdy Material Options
4 Paper/Stock Options
Standard White with Matte Ink (HD Print)
- Popular, economical option
- Made of sturdy, sustainable material
- Uncoated finish
Premium White with Satin Ink (HD Print)
- Smooth surface with a feel
- Clay-coated for a whiter brighter finish
- Best for luxury brands, gift boxes and promotional kits
Kraft (Brown) with Matte Ink (HD Print)
Premium White with Glossy Ink
- Smooth surface with a feel
- Clay-coated for a whiter brighter finish
- Best for luxury brands, gift boxes and promotional kits
- Select “Premium With Glossy Ink” for a high-gloss UV finish on printed areas
Material thickness
We automatically select a material thickness that works best for your box dimensions. If you require a specific thickness, please contact us.
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Sustainable & Durable
Our custom mailer boxes are made of sustainable, recyclable, and sturdy corrugated cardboard. No extra packaging needed to send your corrugated mailers.
Custom Mailer Box Sizes
We produce your custom mailers in the exact size you need within the following ranges:
Take your mailers to the next level with
Custom Inserts
Our dedicated US-based packaging team will work with you throughout the process to design and order the perfect inserts for your mailers.
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Custom Mailer Box FAQ
You can order your custom boxes in three easy steps:
- Customize it - Select the perfect style, dimensions, and material at the top of this page.
- Design it - Use our intuitive online design tool to easily design your makeup boxes. You can also send us a completed design.
- Get it - That's it! We'll produce and ship your custom boxes to your door. You now get to place your product inside for a striking branded look.
Of course! We can make you a single custom box with your own design and dimensions. To order, set the quantity to “1” at the top of this page.
We use the QR code to speed up the production of your custom boxes. It also helps us track your order better. Don’t worry, the QR code won’t affect the design since it’s not visible once the box is assembled.
Production and delivery times vary based on your order size. Once your artwork is approved, it takes 4 -15 business days to produce your full-color boxes. Black ink mailers take 10-12 business days for production. Transit-time will be 2-5 business days from there depending on the shipping method you select at checkout. If you need the mailer boxes sooner, Rush options may be available with production times of 4 - 7 business days. Read more about our production and turnaround times.
If you’re wondering how to make a mailer box, our online design tool is simple to use and lets you create a custom box design.
If you’d like to receive a dieline template based on your box specs, place your order first, and we will create one for you.
Select kraft corrugated cardboard if you want a rustic, natural-looking brown color to complement your design. This material works best with darker color palettes.
White corrugated cardboard can be used for a variety of designs. Both dark and light colors print well on white material. If you are in doubt, this material is your best bet.
We can arrange for a kraft-like texture to appear on the premium or standard white cardboard. You can contact our customer service for more information. Otherwise, white ink will appear brown if you select kraft as your corrugated cardboard color.
Yes, you can print your designs in full-color or black ink on the inside and outside areas of the mailer box. Printing on only one side of the box is also available, if you prefer.
Depending on the specifications of your project, we can offer different solutions to achieve white Ink on kraft appearance. You can contact our customer service for more information.
With the box open toward you, here's how to get the correct measurements for the inside of the box:
- The length is measured from the left to right side of the box.
- The width is measured from the front to the back of the box.
- The depth is measured from the top to the bottom of the box.
Customer Questions
This can be arranged. During the proofing process, you may give us a call and send us the font you have so we can arrange for our Prepress Team to replace the existing fonts on your artwork. Then wait for the proof to see if everything is in order before you sign off on the job.
Yes, this is doable. Please create an account and give us a call and speak to a Custom Representative.
Yes, Canada is the only other country outside of the US and US territories that we can ship to. However, there may be some additional custom duties to settle before the courier delivers.
You need to fill out the dimensions of your box on the product page. Scroll down and click on the "Order Now and Receive a Dieline Template" link. The system will prompt you to make payment and after that you will get the template within 1-3 minutes. You can choose not to pay yet but will need to call in after you add to cart so they can convert your inquiry into an unpaid order. The representative you spoke to will then manually create a request for you to get a template.
For security, we would recommend a poly mailer. We have had customers wrap with kraft paper but this is prone to tearing during shipping.
1,000,000+ business professionals trust us with their printing.
Excellent customer service anytime you need it.
The box you want. The way you want. Professional results guaranteed.
A box specialist will give your artwork a hands-on review.